495.800.506.028-N-D
ForceCheck Chuck Force Sensor Extensions and Accessories - Special Diameter Rest Pad Set, N=Jaws, D=Clamping Diameter
Full Data Sheet (495.800)
PDF Data Sheet: Chuck Force Sensor Extensions and Accessories (495.800)| Accessory | For Sensor (Diameter) | Part Number | ||||||
|---|---|---|---|---|---|---|---|---|
| Flat Rest Pad Replacement Kit (Hardened Steel) | D72 | 495.800.501.072 | ||||||
| Flat Rest Pad Replacement Kit (Hardened Steel) | D125 | 495.800.501.125 | ||||||
| Radiused Rest Pad Replacement Kit (Soft Steel) | D72 | 495.800.502.072 | ||||||
| Radiused Rest Pad Replacement Kit (Soft Steel) | D125 | 495.800.502.125 | ||||||
| Support Ring | D72 | 495.800.505.072 | ||||||
| Support Ring | D125 | 495.800.505.125 | ||||||
| Special Diameter Rest Pad Set, N=Jaws, D=Clamping Diameter | D28 | 495.800.506.028-N-D | ||||||
| Special Diameter Rest Pad Set, N=Jaws, D=Clamping Diameter | D72 | 495.800.506.072-N-D | ||||||
| Special Diameter Rest Pad Set, N=Jaws, D=Clamping Diameter | D125 | 495.800.506.125-N-D | ||||||
| Insertion Depth Control Ring | D72 | 495.800.510.072 | ||||||
| Insertion Depth Control Ring | D125 | 495.800.510.125 |
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Related
Chuck Force Sensor Extensions and Accessories
Accessories for the chuck force include a variety of types of rest pads and extensions to match the gripping jaws on a turning-center/chuck.
Large Diameter VTL Chuck Force Gauges
Measure clamping force on 12+ inch diameter chucks. Available as wired or wireless sensor unit. Base set is separate which includes wired or wireless read-out display, custom case, and accessories for the sensor.
Chuck Force Gauges - Wired
Designed to quickly check the holding force on a chuck or turning-center. The wired chuck force gauge can be customized for any diameter.
Wireless Chuck Force Gauges
The ForceCheck wireless chuck force gauge is designed to quickly and accurately measure holding force and speed on chucks. Verifying chuck holding force allows manufacturers to improve the repeatability of a manufacturing process by checking actual holding force under dynamic (rotating) conditions, as well as perform critical preventative maintenance checks. Contact us for other clamping diameters and extension rings, as well as 4+ jaw chucks.
Wireless Chuck Force Sensor Sets
Suitable for measuring RPM and force at the same time. These are complete sets that include sensor, standard rest pads, RPM magnetic wand, display, and padded carrying case. Contact us for custom sizes and multi-adapter sets.
Wireless Chuck Force Sensor Manual
The ForceCheck chuck force gauge is designed to measure the clamping forces created by a chuck. The wireless sensor can be used for either static (non-rotating) or dynamic (rotating) measurements. When rotating, the sensor can also measure RPM (Revolutions Per Minute).
ForceCheck Workholding Collet Force Gauge
ForceCheck collet force gauges provide a quick and easy way to check force on collet workholding systems.
Applications for ForceCheck workholding collet force gauges include:
-Comparison of holding force between machines, allowing for consistent and repeatable production results regardless of mechanism (manual, hydraulic, or pneumatic)
-Periodic verification to assess if preventive maintenance is needed
-Establish correct holding force for running a particular part or job
-Determine optimal holding force for thin-wall, rings, and other parts sensitive to damage or distortion when machining
A sensor is needed for each diameter to be measured. A ForceCheck base set with display is needed to display results (order separately).
Sensors are also available in low-force versions. Contact us for further information.
Senso 3000 Hydraulic Tool Holder Force Gauge
The SENSO 3000 is a specialized tool for verifying correct operation of hydraulic tool holders. For workholding collet force gauges, please see our ForceCheck collet force gauges.
SENSO 3000 determines the clamping force of the hydraulic chuck via a pressure sensitive plug gauge. The entire length of the plug gauge is clamped in the hydraulic chuck so that when tightening the clamping screw the clamping pressure of the chuck is optimally applied. The clamping force measuring instrument displays the clamping force as an absolute measurement value on the one hand and as a percentage clamping force in relation to a reference value that can be set individually on the other. This way, SENSO 3000 can be adapted to customer specific application conditions and requirements.
The clamping force measuring instrument is supplied with a plug gauge for the respective clamping diameter as well as a carbide proofing bar for calibration purposes and a CR 2430 type battery – all in a sturdy and handy case.
Machine-Integrated Drawbar Force Gauges
The machine-integrated drawbar force gauge automates drawbar force measurement. With a wireless force sensor stored in the tool changer, a machine can periodically automatically check the drawbar without stopping production. Drawbar force is returned to the machine control via a wireless receiver, automatically alerting the operator if insufficient force is detected.
ForceCheck Hydraulic Tool Holder Force Gauges
Hydraulic tool holders are an excellent ultra-low option with added benefits such as vibration damping and ease of use. One of the major challenges with hydraulic holders is determining if they are still functioning correctly over time. Failure of the hydaulic holding mechanism is often not apparent until cutter slippage occurs, potentially causing damage to both the holder and a scrapped workpiece.
ForceCheck hydraulic tool holder force gauges provide a quick and reliable way to verify a tool holder is still operating correctly. The sensor measures the force at the center of the hydraulic sleeve.
Using the gauge is as easy as inserting the sensor in the hydraulic holder. Once the actuation piston compresses the hydraulic fluid in the expansion sleeve, the resulting force is shown on a handheld digital display. The measured force can be compared to a new or known-good hydraulic tool holder.
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